HOME
HPDC Casting Intelligence Platform
Integrated porosity, defects, process, and 3D engineering workstation
POROSITY INSPECTOR
VW50093 · ISO 10049 — Pore measurement, zone analysis, pass/fail verdict. HR/HK/NR/NK full evaluation.
01
NOT CONFIGURED
AWAITING SPEC
PENDING
Verdict —
DEFECT ANALYSIS CHART
HPDC defect matrix — process causes mapped to defect types. Corrective actions and process window guidance.
02
PROCESS CALCULATOR
PQ² diagram, gate velocity, fill time, shot sleeve, intensification pressure, thermal balance, cycle time.
03
3D CAVITY VISUALISER
Interactive die cavity — gate/runner overlay, thermal zones, fill front animation, section cut view.
04
Standards
VW 50093
ISO 10049
NADCA #207
ASTM B85
EN 1706
DIN EN 12681
01
Drawing Specification
Enter VW50093 callout limits
Part Identification
Part Number
Zone / Feature
Drawing Revision
Inspector ID
Inspection Method
Visual (Machined)
Section cut · Rz=0
Visual (As-Cast)
Direct surface · No Rz
X-Ray / DR
CT Scan 3D
Acceptance Limits
Max pore area (%)
%
Min 1% · ≤4: integer · ≥5: step 5
Max pore Φ
mm
Steps of 0.5 mm · min 0.5 mm
Spacing coeff. A
Min gap = A × Φ_smaller
Ignore threshold U
mm
0 = not specified · machined only
Wall thickness t
mm
HR = outer t/3 · HK = central t/3
Datum area
mm²
Reference □/△/○ from drawing
Zone Conditions — H · HR · HK · N · NR · NK
H (full surface)
H0 No looseness
H1 Permitted
N (full surface)
N0 No coarse grp
N1 Permitted
HR (outer ⅓)
HR0
HR1
N/A
NR (outer ⅓)
NR0
NR1
N/A
HK (central ⅓)
HK0
HK1
N/A
NK (central ⅓)
NK0
NK1
N/A
02 LIVE
Measurement Canvas
Porosity %
0.0%
Lim: —
Max Φ
0.00 mm
Lim: —
Min Gap
—
Req: A×Φs
Pores
0
After U filter
Verdict
—
No spec loaded
IMAGE:
EDIT:
SCALE:
ENHANCE:
EXPORT:
AUTO-DETECT:
No image — upload to begin
TOOL:
TYPE:
Φ (MM):
LINKS:
ZOOM:
PLACE
Zoom: 100%
Scale: 50 px/mm
Cursor: —
Click to place pore · Scroll over pore: resize · Right-click: delete
Wall: —
Datum: —
03
Inspection Verdict
PENDING
Run evaluation from Measurement page
Parameter Evaluation
Cross-Section — Zone Map
Inspection Summary
Method Capability
04
Custom Presets
Load standard limits quickly
Quick Standard Presets
◈ Sealing face
◈ Structural wall
◈ Bearing bore
◈ Water jacket
Create New Preset in Library
Max pore area (%)
Max pore Φ (mm)
Spacing coeff. A
Ignore threshold U
Wall thickness t
Datum area
User Presets Library
No custom presets saved.
REF
Quick Reference
VW50093 parameter definitions